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Data type casting inside a CASE statement

I am using Informix and have a CASE statement in a query as below:

CASE 
 when l.src_country = 'USA' then tl.cat--prodUSA.description
 when l.src_country = 'CAN' AND tl.fuel_type > 0 then tl.fuel_type
 when l.src_country = 'CAN' and tl.fuel_type = 0 and tl.cat in ("DEF","DEFD") then 4194304
 when l.src_country = 'CAN' and tl.fuel_type = 0 and tl.cat not in ("DEF","DEFD") then tl.fuel_type
 else 0
 END as product_code

In the above statement, "tl.cat" is of CHAR type & "tl.fuel_type" is of the type INT.

I need to do something like this:

CASE 
 when l.src_country = 'USA' then tl.cat--prodUSA.description
 when l.src_country = 'CAN' AND tl.fuel_type > 0 then tl.fuel_type :: CHARACTER
 when l.src_country = 'CAN' and tl.fuel_type = 0 and tl.cat in ("DEF","DEFD") then 4194304
 when l.src_country = 'CAN' and tl.fuel_type = 0 and tl.cat not in ("DEF","DEFD") then tl.fuel_type :: CHARACTER
 else 0
 END as product_code

But when I try it, I'm getting the below error:

Corresponding data types must be compatible in CASE expression or DECODE function. [SQL State=IX000, DB Errorcode=-800]

When I try this:

CASE
when l.src_country = 'USA' then tl.cat--prodUSA.description
when l.src_country = 'CAN' AND tl.fuel_type > 0 then tl.fuel_type :: CHAR
when l.src_country = 'CAN' and tl.fuel_type = 0 and tl.cat in ("DEF","DEFD") then '4194304'
when l.src_country = 'CAN' and tl.fuel_type = 0 and tl.cat not in ("DEF","DEFD") then tl.fuel_type :: CHAR
else '0'
END as product_code

I'm getting the below error:

Converted value does not fit into the allotted space 

I need to cast the tl.fuel_type as a Character. What am I doing wrong here?

Suppose we have a one table setup like this:

DROP TABLE IF EXISTS fuel_info;
CREATE TEMP TABLE fuel_info
(
    src_country    CHAR(3) NOT NULL,
    fuel_type      INTEGER NOT NULL,
    cat            CHAR(9) NOT NULL
);

INSERT INTO fuel_info VALUES('USA', 12, 'CAT1');
INSERT INTO fuel_info VALUES('CAN', 10, 'ABC2');
INSERT INTO fuel_info VALUES('CAN',  0, 'DEFD');
INSERT INTO fuel_info VALUES('CAN',  0, 'WXYZ');
INSERT INTO fuel_info VALUES('EUR',  1, 'P3X9');

We can adapt the expressions in the question to reproduce the problem. For example:

SELECT 
    CASE
    WHEN tl.src_country = 'USA' THEN tl.cat--prodUSA.description
    WHEN tl.src_country = 'CAN' AND tl.fuel_type > 0 THEN tl.fuel_type::CHAR
    WHEN tl.src_country = 'CAN' AND tl.fuel_type = 0 AND tl.cat IN ("DEF","DEFD") THEN '4194304'
    WHEN tl.src_country = 'CAN' AND tl.fuel_type = 0 AND tl.cat NOT IN ("DEF","DEFD") THEN tl.fuel_type::CHAR
    ELSE '0'
    END AS product_code
  FROM fuel_info AS tl;

This generates the SQL -1207: Converted value does not fit into the allotted space error.

You can fix it by specify big enough lengths for the CHAR type casts:

SELECT 
    CASE
    WHEN tl.src_country = 'USA' THEN tl.cat--prodUSA.description
    WHEN tl.src_country = 'CAN' AND tl.fuel_type > 0 THEN tl.fuel_type::CHAR(7)
    WHEN tl.src_country = 'CAN' AND tl.fuel_type = 0 AND tl.cat IN ("DEF","DEFD") THEN '4194304'
    WHEN tl.src_country = 'CAN' AND tl.fuel_type = 0 AND tl.cat NOT IN ("DEF","DEFD") THEN tl.fuel_type::CHAR(7)
    ELSE '0'
    END AS product_code
  FROM fuel_info AS tl;

This works, producing:

CAT1
10
4194304
0
0

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